Comprehensive Analysis of Solenoid Type Ats Installation: Key Points of Direction, Fixing and Commissioning

In modern industrial automation systems, the Solenoid Type Ats is a critical executive component that controls medium flow and ensures system operation. Its installation quality directly impacts operational stability, reliability, and equipment service life. Improper installation causes malfunctions, safety risks, and higher maintenance costs. This article analyzes its core installation points (direction, fixing, commissioning), with references and concise FAQs to guide on-site technicians.

Correct installation direction is essential, involving medium flow and angle. Strictly follow the valve body’s arrow to align medium flow; reverse installation jams the valve core, causes leakage, and accounts for 30% of early failures, so confirm inlet/outlet directions repeatedly.

Install vertically upward (horizontal allowed for special cases) to ensure flexible valve core reset. Avoid inclined installation and place the equipment away from dripping water, high temperature, and strong vibration to protect internal components.

Avoid common mistakes: ignoring the flow arrow, excessive angle deviation, and improper positioning. Use a level to calibrate the angle and choose a maintenance-friendly position.

Fixing stability affects vibration and accuracy. Select fixing points based on equipment size: small Solenoid Type Ats on wall/pipeline brackets, large ones on the ground or dedicated bases, avoiding interfaces and reserving operation space.

Use matching wrenches; control torque (M8:15-20N·m; M10:25-30N·m) to prevent deformation or looseness. For concrete walls, use expansion bolts; for brick walls, use lengthened bolts; for ground installation, pour a level base and add shock-absorbing pads.

Post-installation commissioning includes no-load and load stages. Pre-commissioning: check installation integrity, pipeline cleanliness, and wiring; prepare tools and record forms.

No-load commissioning: energize, test start-stop (3-5 times) for flexible action and normal electrical parameters. Load commissioning: simulate working conditions, introduce medium, check for leakage, and compare recorded parameters with standards.

Direction and fixing are interdependent. Direction deviation causes abnormal vibration, loosening bolts; adjust direction, correct angle, and re-fasten bolts. Irregular fixing tilts equipment; adjust fixing first, then re-calibrate direction.

Common faults: abnormal start-stop, stuck action, abnormal signals. Troubleshoot installation first (direction, fixing, wiring), then equipment and working conditions. Adjust direction/wiring, calibrate angle, or replace components as needed; conduct regular maintenance.

Solenoid Type Ats installation relies on direction, fixing, and commissioning. Standard operation ensures stable performance. Grasping installation details exerts the design performance of the Solenoid Type Ats and ensures system efficiency.

1. Zhonglong Dingkong®. How to Select Solenoid Valves and Installation Notes [EB/OL]. 2023-09-18. (Core: Installation direction and protection)

2. Shunqi Network. American ASCO Solenoid Valve Maintenance [EB/OL]. 2026-04-10. (Core: Commissioning troubleshooting)

3. Engineering Lecture Hall. Non-standard Selection Document [EB/OL]. 2025-11-20. (Core: Fixing torque and brackets)

4. Zhaoyang Talks About Safety. Pneumatic Actuator Guide [EB/OL]. 2019-10-26. (Core: Installation and commissioning process)

5. Guofuzi Non-standard Automation. Pneumatic System Maintenance [EB/OL]. 2024-01-13. (Core: Fixing strength and vibration protection)

Q1: What happens if medium flow is reverse during installation?

A1: Reverse flow jams the Solenoid Type Ats valve core and causes damage, so follow the arrow.

Q2: What’s the impact of excessive fastening torque?

A2: Excessive torque deforms the valve body and damages seals, so control it as required.

Q3: Why does action get stuck during commissioning?

A3: It’s mainly caused by angle deviation, loose fixing, impurities or damaged seals.

Q4: Need to regularly check direction and fixing?

A4: Yes, monthly checks prevent bolt looseness and angle deviation affecting the Solenoid Type Ats.

Q5: What’s the use of commissioning parameter records?

A5: They help with later maintenance and fault diagnosis to extend equipment life.